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NOTE:
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Yellow/Red
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cells indicate user
input data. You must input your own data in these cells to obtain results for your air heater.
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Air Heater Leakage Determination
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AH O2 In
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AH O2 Out
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%
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%
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Air Heater Leakage
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=
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X
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=
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% Air Heater Leakage
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AH O2 Out
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O2 In Air
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%
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%
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Air Heater Gas Exit Temperature Correction
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NOTES:
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Properly stated,
"Corrected Gas Exit Temp" is as-measured temperature, and includes
the temperature-reducing effect of air heater leakage. "Uncorrected Gas Exit Temp" is
the same temperature, but corrected to a "No Leakage"
condition. This seemingly backwards
nomenclature came about in the early days of boiler design, when the
designers would calculate air heater heat transfer and then had to "correct"
the resulting temperature calculation to account for leakage.
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The following
calculation directly references the air heater leakage from the calculation
just above. If you already know air
heater leakage percent and do NOT know inlet and outlet O2, then just input "fake" O2 values that result in the known leakage.
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AH Leakage
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CpA - Specific Heat of Air
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AH Gas Exit
Temp,
No Leakage
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%
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Default = .246
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=
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°F
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=
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X
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X
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Gas Out Temp
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Air In Temp
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+
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Gas Out Temp
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°F
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%
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CpG - Specific Heat of Gas
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Default = .252
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Air Heater X-Ratio
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NOTES:
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X-Ratio (XR) is the
ratio of the heat capacity of the air passing through the air heater to the heat capacity of the gas passing through the air
heater. The gas out temperature used
in this calculation must be at "No Leakage". The calculation below directly references
the gas exit temperature corrected to no leakage, calculated above.
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Gas In Temp
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Gas Out Temp
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°F
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°F
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AH X-Ratio
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=
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=
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(No
Units)
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Air Out Temp
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Air In Temp
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°F
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°F
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Air Heater Gas Side Efficiency
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NOTES:
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Gas side efficiency
is the ratio of gas temperature drop (at no leakage), to the Temperature
Head. Temperature Head is the gas
inlet temperature minus the air inlet temperature. The calculation below directly references
the gas exit temperature corrected to no leakage, calculated above.
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Gas In Temp
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Gas Out Temp
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°F
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°F
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AH Gas Side Efficiency
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=
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X
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100%
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=
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Gas In Temp
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Air In Temp
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°F
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°F
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