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Plant…………….
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Performance at Tested Air Heater Leakage
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Performance at Design (or other) Air Heater Leakage
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Unit……………..
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Location………..
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Date……………..
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Furnace Data
@ Tested AH Leakage:
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Furnace Data
@ Design (or other) AH
Leakage:
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Heat Input
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MBtu/hr
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Heat Input
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MBtu/hr
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Fuel Data:
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Blend
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Coal A
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Coal B
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Units
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Steam Flow
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pph
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Steam Flow
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pph
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Blend
Fraction
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Fuel Flow
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pph
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Fuel Flow
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pph
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Carbon
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C
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%
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Total Air Flow
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pph
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Total Air Flow
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pph
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Hydrogen
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H2
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%
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Furnace Excess Air
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%
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Furnace Excess Air
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%
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Sulfur
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S
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%
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Wet Gas Flow Leaving
Furnace
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pph
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Wet Gas Flow Leaving
Furnace
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pph
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Oxygen
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O2
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%
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Air Heater
Exit Gas Data @ Tested AH
Leakage:
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Air Heater
Exit Gas Data @ Design (or
other) AH Leakage:
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Nitrogen
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N2
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%
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Excess O2
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(% by Vol)
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%
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Excess O2
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(% by Vol)
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%
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Moisture
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H2O
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%
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Excess
O2 Measurement
Basis: 1 = Wet, 0 = Dry
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Excess
O2 Measurement
Basis: 1 = Wet, 0 = Dry
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Ash
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%
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AH
Gas Exit Temp Corrected (Measured)
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OF
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AH
Gas Exit Temp Corrected (Measured)
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OF
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Other
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%
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AH Gas Exit Temp
Uncorrected (ie, No Leakage)
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OF
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AH Gas Exit Temp
Uncorrected (ie, No Leakage)
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OF
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Total:
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0.00
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%
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To
correct the efficiency for
"Uncorrected AH Gas
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To
correct the efficiency for
"Uncorrected AH Gas
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HHV
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Btu/lbm
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Out
Temp" enter "1" at
right. If not, leave blank.
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Out
Temp" enter "1" at
right. If not, leave blank.
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Moisture in Air
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(lb/lb dry air)
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Air Heater Leakage (pph)
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pph
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Air Heater Leakage (pph)
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pph
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Additional
Moisture
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(lb/100lb fuel)
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Air Heater Leakage (%) (Mass Method)
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%
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Air Heater Leakage (%) (Mass Method)
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%
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Air, Gas
& Fuel Temperatures:
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Air Heater Leakage (%) O2 Method)
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%
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Air Heater Leakage (%) O2 Method)
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%
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Calculation Reference
Temp
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OF
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Wet Gas Flow Leaving AH (pph)
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pph
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Wet Gas Flow Leaving AH (pph)
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pph
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FD Fan Inlet Air Temp
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OF
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Wet Gas Flow Leaving AH (acfm)
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acfm
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Wet Gas Flow Leaving AH (acfm)
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acfm
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Fuel Temperature
(Default = Tref)
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OF
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Flue Gas Constituents:
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(% by Volume)
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Flue Gas Constituents:
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(% by Volume)
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Boiler
Efficiency Losses, Manual Input:
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Oxygen (O2)
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%
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Oxygen (O2)
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%
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Radiation and
convection (Default = .17)
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%
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Carboc Dioxide (CO2)
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%
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Carboc Dioxide (CO2)
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%
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Unaccounted for losses
(Default = 0.50)
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%
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Sulfur Dioxide (SO2)
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%
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Sulfur Dioxide (SO2)
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%
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Ash Data:
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Moisture (H2O)
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%
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Moisture (H2O)
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%
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Ash Location
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Ash Split
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LOI
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Nitrogen (N2)
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%
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Nitrogen (N2)
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%
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(%)
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(%)
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Total
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%
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Total
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%
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Bottom Ash
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Economizer Ash
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Boiler
Efficiency Heat Losses @ Tested AH Leakage:
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Boiler
Efficiency Heat Losses @ Design (or other) AH Leakage:
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Air Heater Ash
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Loss due to Dry Gas
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%
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Loss due to Dry Gas
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%
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Precipitator Ash
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Loss due to H2 & H2O in Fuel
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%
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Loss due to H2 & H2O in Fuel
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%
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Baghouse Ash
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Loss due to Moisture in Air
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%
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Loss due to Moisture in Air
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%
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Dust Collector Ash
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Loss due to Unburned Combustibles
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%
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Loss due to Unburned Combustibles
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%
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Total Ash
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(Must Total 100%)
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Loss
due to Radiation
|
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%
|
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Loss
due to Radiation
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%
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Economizer
Exit Gas Data:
|
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Manufacturer's Margin & Unaccounted
|
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%
|
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Manufacturer's Margin & Unaccounted
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%
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Excess O2 up to 8.0%, OR Excess Air
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%
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Total Heat Losses
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%
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Total Heat Losses
|
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%
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O2 Measurement Basis: 1 =
Wet, 0 = Dry
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|
|
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Boiler Efficiency
|
|
|
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%
|
|
Boiler Efficiency
|
|
|
|
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%
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Fuel Flow
Determination Data:
|
|
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For
total fuel flow determination enter at least one of the
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NOTES:
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following groups:
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yellow/red cells
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are for input data, to
be completed by user.
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Group
A: Enter Fuel Flow
|
|
|
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|
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pph
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OR
|
|
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Design (or other) data
set does not need to be completed. It
is just available for comparison.
|
|
|
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|
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Group B: Enter Heat Input
|
|
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|
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MBtu/hr
|
|
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Fuel flow and heat input are not used to calculate boiler
efficiency, but are necessary for calculation of
air and gas flows.
|
|
|
|
OR
|
|
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|
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Group
C: For non-reheat units, enter all of
the following:
|
|
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Fuel
Flow determination will attempt to access Group A data first, Group B data
second, and Group C data last.
|
|
|
|
|
Steam Flow
|
|
|
|
pph
|
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|
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|
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Steam Enthalpy
|
|
|
pph
|
|
|
Heat Input determination will attempt to
access Group B data first, Group A data second, and Group C data last.
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|
|
|
|
Feedwater Enthalpy
|
|
|
pph
|
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